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| Section | Objectives |
|---|---|
| Case Study in Design and Innovation | - Concept to Prototype to Production - Prototyping and Improving - Case Study: Brompton Folding Bicycle - Production |
| Models of the Design Process | - BS 7000 Model of Design - Introduction to Models - Pahl and Beitz's Model of Design - March's Model of Design - Building a Simple Model of Design - French Model of Design - Usefulness of Design Models |
| Optical Materials Engineering | - Optical Materials Selection - Anti-reflective Coatings - Scratch-resistant Coatings - Optical Properties of Light |
| Manufacturing Process - Forming | - Working Temperatures - Forming the Gearwheel - Forming versus Casting - Forces Applied during Forming - Introduction to Forming - Forming Processes |
| Design and Designing | - Introduction to Design - Design, Creativity, Invention and Innovation - Design and Needs - Problems and Solutions - What is Good Design? - Design as Model-Making - Designing as Heuristic Problem-Solving |
| Manufacturing Process - Cutting | - Machine Cutting - Mechanics of Machining - Machining the Gearwheel - Cutting Processes - Introduction to Cutting - Types of Tool Material - Hardness |
| Surface Engineering | - Applying Surface Coating Material - Surface Wear - Stainless Steel - Introduction to Surface Engineering - Case Study: The Kitchen Knife |
| Manufacturing Processes Overview | - Scales of Material Structure - Product Shapes - Gears and Gearing - Basic Manufacturing Processes |
| Introduction to Manufacturing Processes | - The Manufacturing Process - What is Manufacturing? - Foundation - Component Parts |
| Manufacturing Process - Casting | - Casting the Food Mixer Gearwheel - Viscosity and Fluidity - Liquefying the Material - Casting Microstructure and Defects - Types of Casting - Introduction to Casting - Casting Metals and Plastics |
| Conceptual Design | - The Importance of Concept - Conceptual Design Case Study - Human-Powered Flight - Establishing the Design Space - Concept to Prototype Case Study - Jet Engine - Concept to Prototype |
| Product Design Specification | - Introduction to Product Design Specification - PDS Checklist - PDS Development |
| Product Design | - Engineering or Industrial Design - Introduction to Product Design - Product Function or Form - The Four Ps - Marketing the Product |
| Manufacturing Process - Joining | - Welding - Creating the Gearwheel - Adhesives and Gluing - Brazing and Soldering - Introduction to Joining - Mechanical Joining |
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